This is a series of four steps in the Lean Six Sigma process of completing the Design phase of the DMAIC Six Sigma root cause analysis. The four steps are...
This article describes the true intention of Lean to establish a continuous improvement cycle. This group started with over 1,700 parts to categorize for production and tooling then to capacity. This led to a reorganization of the shop floor based on the pull from the customer. This also produced a “process family code system” for standardize work procedures and training employees into experts.
The metrics proved the improvement by increasing sales by 50%, inventory reduction by 45%, visual or smart scheduling reduced set-up costs by 65%, and improved sales-per-employee by 61%.
Not bad for “common sense” improvements !!
Gary Kapanowski – Lean Six Sigma Master Black Belt – Excelsior
The following blog is the opinion of Gary Kapanowski and Garykapanowski.com. It is the sole intent to broadcast this opinion from Gary Kapanowski and Garykapanowski.com exclusively and not to reflect on any other institutions or organizations associated with Gary Kapanowski or Garykapanowski.com.